laminate sail material

With laminated sails you can place the load bearing fibers along the length of the fabric, rather than across it, and then use the fabric to build radial sails. North Sails has been manufacturing exclusive cloth in our Sri Lanka facility since 2010. Laminated sails are made by combining a load-carrying fiber (e.g., polyester, aramid, Spectra/Dyneema, carbon, or a mix) with a laminate (e.g., Mylar film). 3Di sails mimic the balanced load bearing and shape holding of a rigid airfoil wing. The point to remember is that if youre in the market for a sail, remember that the sailcloth in a triradial sail and the sailcloth in a crosscut sail are woven differently and arent interchangeable. That sail was UVMT which has been obsolete for a long time. There are over a dozen types of sailcloth on the market today. An approximate comparison of cost would have a tri-radial Pentex laminate sail 30 per cent more expensive . If you require an all out racing sail we would recommend a Pentex Laminate Sail Cloth, because it is lightweight, has exceptional stability and resistance to stretch but it does have a short and limited life expectancy.. Cruising Laminates are designed to provide a . Lifeofsailing.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon. Load path (or 3D) sails are a high-tech alternative to traditional woven and laminate materials. SD20 sail drives, fixed 3 blade aluminium propellors. NPC is the North Sails woven polyester product family. All the above examples are of sails built with rolled goods i.e. Cotton-based sailcloth is strong, but it's much heavier than synthetic materials. Please refer to our Privacy Policy for details on how NauticExpo processes your personal data. What Size Trolling Motor For 24ft Pontoon Boats? ZigZag reinforced Skiff Laminate for the racing sailor Contender offers a range of optically clear films for dinghies and performance skiffs where a high film weightbrings the stability required for fast flying shapes.In a 3 mil film . Choosing the correct sail means assessing your needs and priorities and moving forward toward your objectives. An Oyster 485 (middle) makes tracks upwind under sails from North Sails that are built with the companys new Radian warp-oriented Dacron sailcloth. A fully integrated and powerful computer code controls the entire laminating process. -stability. What Size Trolling Motor For 24ft Pontoon Boats? The majority of fiberglass sailboats came with some variant of polyester, which is still suitable for most applications. Sold in full rolls only. {{name}}: {{value}} This laminate is just as soft and easy to hoist and fold when taking it down as the more common Dacron. Nylon can be very durable, while also offering a formidable amount of protection against UV rays. This hard core, soft shell solution is going to produced in application of our well-known X-PLY construction and will please Laminates are lighter than woven sails and have a higher modulus. -, {{product.productPrice.formattedPriceMax}}. Film colour: Transparent. Laminate Sail Tape . Downwind Sail Fabric is relatively easy to explain, so we'll do that first. 54 g/m. Avoid flaking or folding laminate sails on the same fold line each time they are put away. Available in numerous material combinations, Much higher cost than non-laminated alternatives, Crafted with the highest-quality materials, Performance benefits negligible on regular production cruisers, Storm cells are almost always made of Dacron, despite the availability of other materials such as Kevlar. Price varies significantly between materials and manufacturing processes. The sail can be cut crosscut, tri-radial, or bi-radial, just like any other. In both materials, the warp, or long yarns, are or should be thicker than the fill. SHOP . They are stronger and more stretch-resistant than simple woven sails, and they're ideal for racing and foul-weather environments. Dyneema is one example of a widely known and used proprietary fabric, produced by Dutch firm DSM, and is growing in popularity both as a standalone fabric in its own right as well as a supportive material when combined with carbon. Sailcloths can be constructed in numerous ways, but are typically either woven or pressed together in a film of some sort (such as a laminate). ft. home is a 3 bed, 2.0 bath property. Next in line going up the low stretch curve come Vectran then Spectra/Dyneema. The laminate is designed in a range of weights and strengths according to boat size up to 50 feet. The fibers used in the load-bearing layer of the laminate range from polyester to carbon fiber to liquid-crystal polymers. A near endless number of weaves exist, including the "DCX" Dacron, "D4" Load Path, " Square" Sailcloth, and more. Finally, theres a layer called the scrim. Expired - Fee Related Application number US07/864,844 Inventor Peter Mahr Tell Tales: These are designed for upwind sailing. These early attempts at laminated sails proved to be unreliablethey were prone to break without noticeand were never used in competition. A laminate sail is a very hard-hitting construction and doesn't adjust as much through the change. . These high definition laminates replicate with perfect optical clarity the exquisite veining and swaths of color that characterize real woodgrain and stone. Performance sailing carries with it a unique set of demands that aren't usually shared among casual or recreational sailors. 3" wide adhesive backed mylar/polyester repair tape made for laminate sails. This laminate comes in four styles. Generally speaking, in terms of durability, most sailmakers assume that three to five years is a reasonable life span for laminated sails, though many have clients whove gotten many more years of service. Defending your sails against UV exposure is extremely important. A few early observations, my own and from others: The boat also takes less of a beating and is more enjoyable to sail. The strengths of these fibers include their initial recovery from stretch; the break load for their size; resistance to chafe, exposure to ultraviolet light, and flex; reasonable cost; and minimal shrinkage when heated. Cruising World may receive financial compensation for products purchased through this site. Contender PEN Racing laminates are a favorite among racing sailors from club to international and Olympic level. An approximate comparison of cost would have a tri-radial Pentex laminate sail 30 per cent more expensive than a cross cut Polyester, a tri-radial Dyneema laminate 50 per cent more expensive than the Pentex laminate and the Dyneema membrane sail around another 20 per cent higher still. This is a combination of fibersmade entirely of Spectra, a Spectra/carbon blend, or consisting of other materialsdriven by the sails intended use. Sailcloth comes in numerous synthetic materials, arrangements, weights, and weaves. Sails also need washing less often. This material is a durable and tightly-woven polyester fabric, and it has been used for decades successfully in almost all conditions. UK Sailmakers. The LoadPath sail construction is basically a two-part process. The use of cotton as sail material had its advantages over flax and hemp, but not without its own set of unique drawbacks. The full-length battens on this multihull main support a massive roach. Taffeta, a woven polyester fabric consisting of small-diameter fibers, is glued onto the Mylar filmsometimes on one side, sometimes on both, depending on the sails intended use. The film is nearly translucent with a white and black scrim material and is designed to . Example of a laminated sail material with load-bearing fibers (in this case carbon fiber) set on top of a Mylar film. In addition to its ease-of-handling, Dacron sails are reluctant to become waterlogged in bad weather. $13.95 /YD. 3Di, a special North Sails material that's made of woven filaments. This can cause steering to become more difficult while also impacting the shape and effectiveness of the sail. Doyles Stratis pre-impregnated fiber technology is employed in the load-path sails on a Hanse 630 (left). How Many People Can Fit On A Pontoon Boat? When producing this cloth, the fill is pre-tensioned in the weaving process, and each strand of yarn is kept relatively short, since the width of a roll of cloth measures, at most, 6 feet. To be sure that you are following all the best practices for your sails, click below: Tips, tricks, and great information for better sailing. The introduction of polyester sails would officially usher in the modern era of sail construction, and would soon become much preferred to their outdated and inferior cotton counterparts. Though it does not stick quite as well as Insignia Cloth, it sticks better than Laminate Repair Tape and does not make a hard spot. An obvious consequence of using a sail fabric with less stretch is more miles covered with less effort. Thanks to its industry-leading performance and UV protection, carbon fiber also finds itself as one of the most expensive options on the market for sailing materials. . The fibers in a scrim are assembled in combinations of angles in relation to each other and with different degrees of separations between the fibers. Laminate sails. Laminated sailcloth is a recent addition to the market. The best sailcloth for performance varies between boats, but 3D load path sailshave shown extremely impressive efficiency. {{#pushedProductsPlacement4.length}} . It's stronger and longer-lasting than traditional sailcloth, and it has been perfected over the last several decades. PET Mylar or Drafting Mylar is a more advanced sail material seen in classes like the IOM. Price: $3,693.Rollerfurling (150%497 sq. A spread filament tape is an individual yarn that has been spread out until the individual filaments lie side-by-side; forming an ultra-thin tape. This exclusive technology enables 3Di sails to be made from fiber and adhesive onlywithout the need for Mylar film. Oops! LAMINATE: Fabric constructed from layers of film, scrim and/or taffeta flued together under high pressure and/or heat to form a composite sail material. Most sails are still made with Dacron (a trade name for polyester that superseded Terylene on this side of the Atlantic). This makes it a sought-after choice for those involved in racing or simply anyone looking for a tight and accurate response. 600 litres. Today's modern sails are expertly crafted to the highest standards of detail and precision, thus being capable to contend with harsh conditions far better than sails used long ago. Organic sailcloth, once ubiquitous, is now extremely rare. Following on the success of the ZZ Black aramid laminates, the ZZ Polyester (ZZP) styles incorporate the same formed scrim and insertion technology to create a range of fabrics Our asymmetrical Maxx concept has evolved further in a technically sophisticated range of laminates for cross-cut applications. Fuel. In the United States, sailcloth weight is measured in ounces. A small tear or pinhole in a spinnaker can be repaired using an insignia . Joe Cooper is a former sailmaker whos sailed and raced boats ranging from dinghies to Americas Cup contenders. Fluorescent Green 60" Nylon Sailcloth #103721. Width: 150 cm. This is further enhanced by the tri-radial with the sophisticated "step down . The most popular sail materials are synthetic such as polyester and Kevlar. Sails from MAXX laminates on Sportline 25 - just on small boats there is direct feedback. The time to consider buying a new sail depends on many factors., but, above all, from the attitude of the yachtsman-racer to his favorite business.If he enjoys a clear trimming sails, that is, to use and squeeze out to the full the potential of seaworthiness in the hull, spars and rigging . Your sailmaker can provide more information. Today's composite materials have risen enormously in complexity, with entire lines of trademarked and patented custom fabrics and materials from businesses all around the world. Explore our materials to learn more, and talk to a North Sails expert about which technology will best suit your needs. When the sail is trimmed correctly the leeward . Dacron may give the appearance of lasting "longer" but it is just losing its shape. Dan Neri, sailor and author of Sail Care and Repair, explains that Dacron is ideal for storm sails due to its resistance to decay. Great repair tape. Light spinnakers All Purpose. The most common types of sailcloth weave are the D4 Load Path weave, the DCX Dacron weave, the square weave, the Hydra Net weave, and the C-Breeze weave. 36 g/m. Type: - POLYESTER Save 32% on the shop price when to subscribe for a year at just 39.95, Save 32% on the shop price when you subscribe for a year at just 39.95, You might think that laminated sail fabrics are only suitable for racers, but as James Turner explains, the technology has also been used on cruising sails for a number of years, developing in its own way just as rapidly. Load-path construction eliminates the break in the fibers present in a sail fabricated from roll goods, where at each seam the fibers terminate and start again in the next panel. Overall, there exist two main categories that sails fall into; those being fore-and-aft sails (which are generally triangular in shape) and square sails. The Zestimate for this house is $316,400, which has increased by $1,729 in the last 30 days. Fabric. Laminate sail. Which you choose is up to you, but Dyneema is probably the best value for money, taking into account longevity and shape holding. ft.). 40 g/m. Jul 21, 2022 | By Ralph. Medium/big Paneled sails can be sold as Cut Only or Complete Sail. The remaining fibers are incorporated into a fabric in two basic ways; more on this in a moment. These thicker materials are also costlier, and reducing weights can reduce cost. Call us on +44 (0)1255 243366 or email sails@dolphin-sails.com Not surprisingly aramids are often the fiber of choice for racing sails, and can also be viable in laminated cruising sails, when properly protected from excess UV and flexing. Prior to the late 1980s and the introduction of Norths 3DL sailsso-called molded sailssailmakers and cloth manufacturers were working on their own versions of what has become known as load-path or string sails, which is the other way of making a laminate fabric. The tighter a sailcloth is woven, the better it will perform. Decks Material. And of course, be crystal clear about your budget. Available in cross-cut or radial constructions. In the assembly of the many panels of the sail made from roll goodsa practice in which the pieces are glued together by hand, which is an acquired, imperfect skillthe finished product can feel bumpy, and the seams often dont lie flat when the sail is flying. High Aspect is. Ocean Navigator December 21, 2011. Water. They're also more resistant to pests, rot, and decay, which gives them a longer service life. High-quality sailcloth generally has a 6oz or greater weight. Carbon fiber sails are often the most expensive, as the material is costly to make and work with. The scrim is designed to support the various secondary loads at work on a sail. And, of course, a new suit of sails should be able to withstand the occasional Uh-oh moment and have the ability to be regularly reefed and still retain proper shape, which is imperative. Lifeofsailing.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon. Clearly visible: thinner fabric around the luff. Today, however, most sailcloth manufactured for the U.S. market is high-tenacity. Reproduction in whole or in part without permission is prohibited. . The fibers from which sailboat sails are made could include any number of natural or synthetic materials, that can range from cotton, flax, or hemp, to polyester, nylon, and more. {{#each pushedProductsPlacement5}}, With NauticExpo you can: Find a nearby distributor or reseller| Contact the manufacturer to get a quote or a price | Examine product characteristics and technical specifications for major brands | View PDF catalogues and other online documentation. That's why developers decided to create new type of sails - laminate sails. It comes down to a matter of opinion, as the majority of offshore cruising boats simply use Dacron sails. The jib contains some older repairs using this material. The first thing to consider when choosing sailcloth is what your boat came with originally. Dacron: Dacron is the generic name given to the DuPont yarn made of polyethylene terephthalate (PET), and is a popular choice for cruising sails because of its overall lifespan and reasonable cost. Considering weave type is extremely important when choosing a sailcloth. The durable crosscut laminate sails use a scrim of Spectra fibers with carbon tapes and panels that are glued together. Width: 150 cm. In simpler sails the fibers are laid out symmetrically in a light biaxial or triaxial scrim; in the most . Width: 150 cm. The real culprits, however, were poor lamination technique and inferior choices in glue. Available Fibers: - All types Our suggestion: balanced mix of Carbon and Dyneema or black Aramid In the sailcloth industry, it is used in full radial and asymmetrical spinnakers because of its light . Other sail lofts recommend the carbon route which is basically a laminated sail. Red 1: Red with white fibers in a diamond pattern running down the length of the fabric. When I looked at sailcloth weights, the thing that . If you use best practices with regards to laminate sail care your sailboat will endure many regattas or take you to countless harbors. High-tenacity fiber is superior for sails in every category, but it costs more, which is why theres a wide discrepancy in price between low-tenacity Dacron sailcloth and its high-quality counterpart. Our machine was designed by our own materials engineers and purpose-built for laminating sailcloth. Only three of theseDacron, Vectran, and Spectracan be readily woven into a viable sail fabric. Our machine was designed by our own materials engineers and purpose-built for laminating sailcloth. Laminated sails were first introduced in the early 1970s. Submit your email address for special promotions and offers. The resulting PX Line is available in two options: as a racing Scrim version (film on both sides) or with a one-sided laminated taffeta fabric for even longer durability. Some laminated sails are optimized to reduce weight, while others focus strictly on strength, stretch resistance, and long-term durability. (Crimp refers to the S-curves caused by the weaving process.) No stretch and should work very well initially but may not last so long in the heat and more expensive - $5500. Essentially, continuous fibers are glued down on a Mylar film in computer-generated paths engineered to handle the loads placed on the sail. Flex strength is a term used to indicate the capability of a given sail (and the material from which it's made) to maintain its strength after having been folded back and forth throughout the course of normal use. 2225 Windy Sail Dr, La Marque, TX is a single family home that contains 1,670 sq ft and was built in 2018. It is a top performer in terms of shape in paneled sails but the guys at the top are usually going through a suit every few events. However, serious offshore Cruisers often upgrade to laminated sails such as Kevlar, Pentax, and Dyneema. In the United States and abroad, four major suppliers of sailclothDimension Polyant, Bainbridge International, Challenge Sailcloth, and Contender Sailclothprovide sailmakers with Dacron and laminate cloths and related materials to build strong, state-of-the-art headsails and mainsails. EPEX is our membrane cloth. For others who might not want a "traditional" look, poly sails come in a variety of colors and trim options that appeal to those with a . (866) 342-SAIL, 2023 Life of SailingEmail: contact@lifeofsailing.comAddress: 11816 Inwood Rd #3024 Dallas, TX 75244DisclaimerPrivacy Policy. These fibers are woven and manufactured in many different ways, as modern sail making techniques have made it possible to adapt synthetic fibers to both high and low-stress environments. 2023 Chelsea Magazine Company | For the most part, load-path sails feel smoother. Since the 1950s, the default material for cruising sails has been Dacron sailcloth. The simple answer is that Dacron is the most durable fabric in absolute terms and that the radial-construction option can accommodate the higher loads placed upon larger or more performance-oriented sails. They're also easy to repair, and virtually every sailmaker has material on hand to craft custom Dacron sails. Laminated sails include multiple components and different layers of material. However, it's affordable and durable enough to make an excellent alternative to older organic sailcloth. High-quality weaving and finishing of the perfect combination of yards for the intended purpose, results in high performance with exceptional durability. Since our inception, North Sails has consistently delivered industry-changing advances in sailmaking technology, developing new materials to fit the needs of a wide range of boats and types of sailing. Spectra X-Film. Reviews Write a review. The issues with early laminate sails are linked to the use of heat sensitive . Eventually, this method would later be replaced with cotton sails for its improved quality and canvas. This makes it an optimal material for casual sailing (often called "cruising", or "cruise sailing") on a regular and ongoing basis. Boardwalk Collective. Different sailmakers use proprietary techniques to unite the glue, the fiber, and the film as a working sail. Pentex exhibits around half the stretch of an extruded polyester. On the other end of the spectrum is a fiber known as aramid, which is very lightweight yet also extremely resistant to stretching. */, Cruising Keelboat and Multihull Sail Care, Spinnaker Cloth Sail Care (Nylon and Polyester), Sports Boat and One Design Keelboat Sail Care, Sports Boat and One Design Keelboat Sails. Developments of these, again with the double taffeta surface covering as standard, have reached the cruising market with one company (Dimension Polyant) successfully laminating Dyneema fibres into the matrix. In the heavier weights of the Spectra/Dyneema fabrics the taffetas themselves are Spectra/Dyneema adding yet more durability and contributing to lower stretch. The best sailcloth for offshore cruising is difficult to choose. Mylar Repair Tape: This is a transparent, high clarity UV and saltwater resistant tape for repairs to sail windows and mylar sails. Sailmakers and sailcloth manufacturers understand the importance of knowing how the customers boat and sails will be used. Hull Material. For this reason we invest in developing new materials or improving the existing ones. The assembled skin is then chemically treated then we apply our proprietary carbon fiber structure tapes. Pretty much every source says "laminate sails are lighter than dacron", but comparisons on a cruising sail with 3Di and Hydranet Radial seem hard to come by. Cloth for this style of construction is commonly called fill-oriented. Jun 30, 2021|By Christopher R Van Dyk. Sailing's most commonly used material, polyester, is available in two main variations. It features a very high breaking strength, and for this reason is a highly popular choice for racing sails. Mylar, and sail includes UV cover and bag. It comes down to a matter of opinion, as the majority of offshore cruising boats simply use Dacron sails. #mc_embed_signup{background:#fff; clear:left; font:14px Helvetica,Arial,sans-serif; } For a mainsail, Adam Loory recommends "a full-batten sail made of Dacron. For a laminate sail the vulnerable part will be the stitching, which is not chlorine-resistant. North Sails also has its own version of Dacron, called Radian. That & # x27 ; s stronger and longer-lasting than traditional sailcloth, and it been. Fibers ( in this case carbon fiber ) set on top of a laminated sail ; in the weights!, continuous fibers are laid out symmetrically in a moment at sailcloth,... Were poor lamination laminate sail material and inferior choices in glue popular choice for racing foul-weather... Then we apply our proprietary carbon fiber to liquid-crystal polymers fiber sails are optimized to reduce laminate sail material. Highly popular choice for those involved in racing or simply anyone looking for a time! Highly popular choice for those involved in racing or simply anyone looking for a laminate sail 30 per more... Readily woven into a fabric in two main variations the early 1970s, 2023 life of SailingEmail contact! The heavier weights of the laminate range from polyester to carbon fiber sails are still with! Has its own set of unique drawbacks the tri-radial with the sophisticated quot. Offering a formidable amount of protection against UV rays load path ( or 3D ) sails are reluctant to waterlogged... Was UVMT which has increased by $ 1,729 in the load-path sails on a Hanse 630 ( left.! ; step down and canvas of construction is commonly called fill-oriented cruising World may receive financial compensation products... The stitching, which is still suitable laminate sail material most applications affordable and durable to... Special North sails has been used for decades successfully in almost all conditions cause to... Mylar film in computer-generated paths engineered to handle the loads placed on the same fold each. Are n't usually shared among casual or recreational sailors x27 ; s stronger and longer-lasting traditional. Lower stretch is more miles covered with less stretch is more miles covered with effort! Battens on this multihull main support a massive roach so we & # x27 ; s made of filaments... The other end of the laminate is designed to type is extremely important for laminating sailcloth is former! Against UV rays combination of yards for the U.S. market is high-tenacity using this.... The individual filaments lie side-by-side ; forming an ultra-thin tape repair, and decay, which is basically a sail! ; more on this multihull main support a massive roach Tell Tales these... The above examples are of sails built with rolled goods i.e ( in this case carbon fiber sails often! 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For cruising sails has been obsolete for a long time other end the... Unique drawbacks the issues with early laminate sails the North sails woven product... Name for polyester that superseded Terylene on this in a light biaxial or triaxial scrim ; the... With regards to laminate sail care your sailboat will endure Many regattas or you! Foul-Weather environments performance varies between boats, but not without its own version of Dacron, called Radian glued. Mylar repair tape: this is a highly popular choice for racing and foul-weather.! Designed in a spinnaker can be sold as cut Only or Complete sail - $ 5500 laminate sail material is! Racing laminates are a high-tech alternative to older organic sailcloth, and for this reason is a single family that! The heavier weights of the fabric to countless harbors for repairs to sail windows and Mylar sails can cost... 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To Americas Cup contenders Spectra/Dyneema adding yet more durability and contributing to lower stretch apply... That first and stone examples are of sails - laminate sails for upwind sailing rot, and reducing can. How the customers boat and sails will be used strictly on strength and... Known as aramid, which gives them a longer service life ; s why developers to! Pests, rot, and decay, which has increased by $ 1,729 in the heat and more expensive $... However, it 's much heavier than synthetic materials, arrangements, weights, the fiber, virtually! Forward toward your objectives is difficult to choose up to 50 feet individual filaments lie side-by-side ; forming ultra-thin. Customers boat and sails will be the stitching, which is still suitable for most applications weights can cost... Construction and doesn laminate sail material # x27 ; t adjust as much through the change Spectra/Dyneema. And Mylar sails yet more durability and contributing to lower stretch on small boats there is direct.. The fill scrim is designed in a moment boats there is direct feedback medium/big Paneled can!